Coker Complex Rehabilitation “New Hydrotreating Unit, New Delay Coker Unit and... Tender

Procurement Summary

Country : Egypt

Summary : Coker Complex Rehabilitation “New Hydrotreating Unit, New Delay Coker Unit and Vapor Recovery Unit

Deadline : 26 Jun 2019

Other Information

Notice Type : Tender

TOT Ref.No.: 32600665

Document Ref. No. : 9401-PRE-49454

Financier : European Bank for Reconstruction and Development (EBRD)

Purchaser Ownership : -

Tender Value : Refer Document

Purchaser's Detail

Name :Login to see tender_details

Address : Login to see tender_details

Email : Login to see tender_details

Login to see details

Tender Details

Prequalifications are invited for Coker Complex Rehabilitation “New Hydrotreating Unit, New Delay Coker Unit and Vapor Recovery Unit.

EGYPT

SOPC Energy Efficiency & Upgrade Program

Coker Complex Rehabilitation project

Invitation for Prequalification



Project LOTs 1-12 for Coker complex Rehabilitation “New hydrotreating unit, New Delay Coker unit and Vapor Recovery Unit



This Invitation for Prequalification follows the General Procurement Notice for this project which was published on the EBRD website, Project Procurement Notices (http://www.ebrd.com/pages/workingwithus/procurement/project.shtml) on 16 October 2017



Suez Oil Processing Company (SOPC), hereinafter referred to as “the Client”, intends using part of the proceeds of a loan from the European Bank for Reconstruction and Development, hereinafter referred to as “the Bank”, towards the cost of SOPC Energy Efficiency & Upgrade Program.



Suez Oil Processing Company (SOPC) intends to revamp and upgrade the existing Delayed Coker Complex to allow operating the complex at its original throughput of 5, 000 MTPD of atmospheric residue. The Coker Complex is located within the premises of SOPC refinery area, Suez, Egypt. The project will cover several upgrade steps including the following modifications that allow together the conversion of the feed’s heavy residue into the desired more valuable products such as LPG, Jet fuel, Euro 5 Diesel, Petroleum Coke.



New Vacuum Distillation Unit (VDU) to replace the existing unit
New Distillate Hydro-treating Unit (DHTU) to replace the existing two distillate Hydro-treating units
New Delayed Coking Unit (DCU) with all its supporting units to replace the existing units


The site is located in Suez Governorate, Approximately 150KM East of Cairo and approximately 3 km to the west of the central business district (CBD) of the city of Suez.



The Client intends prequalifying firms and consortia to tender for the following contract(s), hereinafter referred to as “the Contract”, to be funded from part of the proceeds of the loan:





The scope of the contract includes the Purchasing of 12 equipment’s Lots, Tenderers may apply for specific or combinations of the following equipment’s Lots: -











Lots #

Title

1

Fired Heaters

2

API 618 reciprocating compressor

3

API 617 centrifugal compressors

4

Air compressors / dryers

5

Critical Heat Exchanger 1st REACTOR FEED/EFFLUENT ExCHANGERS, LOW ALLOY & INCONEL CLADDED



6

PIPING BULK (METALLIC & NONMETALLIC)



7

PIPING VALVES



8

PIPING SUPPORTS (Spring, rigid struts, snubbers, sliding plates, ..etc)



9

PIPING SPECIALTIES (ACCESS FITTINGS & VALVES INTERLOCK)

10

Explosion Proof Electrical Bulk Material

11

MAIN ELECTRICAL EQUIPMENT (Switch Gear (SWG), TRANSFORMER)

12

NEW INTEGRATED CONTROL AND SAFETY SYSTEM (ICSS)







The above lots detailed as a following: -



Lot#1-Fired Heaters



Fired heater definition/ function: -

Fired heater is equipment used to provide heat for a process or can serve as reactor which provides heats of reaction. Heater designs vary as to its function, heating duty, type of fuel and method of introducing combustion air.



Fired heater package main components:



1. Fired heater structure composed of three main items:

• Radiant section (fire box)

• Convection section.

• Stack

2. Burners (low Nox burners) liquid fuel or gas fuel types

3. Fuel gas skid

4. PLC

5. Burner management system

6. Package instruments and interconnecting cables

7. Package piping

8. Air preheating system (if applicable)



Lot#2- API 618 reciprocating compressor



Reciprocating Compressors packages for use in refinery industry process services, according to API 618 latest edition requirements



Lot#3- API 617 centrifugal compressors



Centrifugal compressors packages for use in refinery industry process services, according to API 617 latest edition requirements



Lot#4- Air compressors / dryers



1. Oil flooded screw air compressor package according to manufacturer standard.

2. Packaged Integrally geared centrifugal air compressor, according to API 672 latest edition, for use in refinery industry.



Dryers (including refrigerant, desiccant dual towers), pre-filters, after filters, coalescing filters, after cooler according to manufacturer standard, to achieve air quality of 1µm solid particle size, Dew point of -40°C, and 0.01 ppm of oil for instrument air which is in accordance with class 2.2.1 compressed air quality based on ISO 8573-1.



Lot#5- Critical Heat Exchanger 1st Reactor Feed / Effluent Exchangers,

Low Alloy & Inconel Cladded



A Heat Exchanger is a device used to transfer heat between two or more fluids. The hot and cold fluids are separated by a solid thin wall, allowing the exchange of heat between the two fluids. As a result, the hot fluid is cooled and the cold fluid is heated.





Lot#6- PIPING BULK (METALLIC & NONMETALLIC)



Piping Bulk (Metallic & Nonmetallic) Definition: -

Pipes and fittings system that conveys liquid, gas, and occasionally solid materials.

Piping Bulk (Metallic & Nonmetallic) Function: -

Conveying liquid, gas, and occasionally solid materials through process stages.

Types of Piping Bulk (Metallic & Nonmetallic)

Piping bulk includes two types: -

1. Pipes

2. Fittings

Fittings include many types such as: -

1. Flanges

2. Elbows

3. Tees

4. Olets

5. Blinds & Spacers

6. Nipples"



Lot#7- PIPING VALVES



Piping Valves Definition: -

A valve is a device that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways manually.

Piping Valves Function: -

• ON/OFF

• Control

• Non-return

Types of Piping Valves: -

1. Gate, Globe & Check smaller than 2”.

2. Gate, Globe & Check equal or larger than 2”.

3. Ball valves.

4. Butterfly valves

5. Dual plates check valves



Lot#8- PIPING SUPPORTS (Spring, rigid struts, snubbers, sliding plates, ..etc)



PIPING SUPPORTS (Spring, rigid struts, snubbers, sliding plates, Etc):

Piping Supports Definition: -

Piping Support is a structural element which carries the weight of the piping and/or controls the piping movement.

Piping Supports Function: -

1- Keeping the stresses in the piping system within its allowable limits.

2- Controlling the imposed loads from the piping systems on the equipment.

Types of Piping Supports: -

Piping Supports Definition: -

Piping Support is a structural element which carries the weight of the piping and/or controls the piping movement.

Piping Supports Function: -

1- Keeping the stresses in the piping system within its allowable limits.

2- Controlling the imposed loads from the piping systems on the equipment.

Types of Piping Supports: -

1- Spring Supports: -

Uses helical coil compression springs to accommodate loads and associated pipe movements due to thermal expansions or differential settlement. They are broadly classified into two types variable and constant spring supports.

2- Rigid Struts

Rigid Struts are a rigid connection between a piping system and supporting structure. They offer a pivot connection, allowing a small angular displacement (+/- 7 degrees) whilst maintaining a rigid connection in both compression and tension. This allows a pipe movement due to thermal expansion in a singular direction.

3- Snubbers

Dynamic Restraints commonly used to protect pipe work from abnormal movement in process piping in situations such as earthquake or fluid disturbance caused by valve closure or pumping.



Lot#9- PIPING SPECIALTIES (ACCESS FITTINGS & VALVES INTERLOCK)



PIPING SPECIALTIES (ACCESS FITTINGS & VALVES INTERLOCK):

Piping Specialties Definition: -

Items not covered by codes/standards

Piping Specialties Function: -

1. Access fittings monitor/control the corrosion rate

2. Valve interlock controls sequence of opening/closing valves

Types of Piping Specialties (including but not limited to the following):-

1. Access Fittings

2. Valves Interlock

3. Flexible Hoses and Hose Connections

4. Expansion Joints (rubber & metallic)

5. Strainers





Lot#10- Explosion Proof Electrical Bulk Material



Electrical Material used in hazard process area such as lighting fixtures, junction boxes, sockets, power distribution panels, motor control stations.



Lot#11- MAIN ELECTRICAL EQUIPMENT (Switch Gear (SWG), TRANSFORMER)



Switchgear (Medium/Low Voltage), Power transformers, Distribution panels, Un interrupted power supply (UPS), and Battery chargers.



Lot#12- NEW INTEGRATED CONTROL AND SAFETY SYSTEM (ICSS)



Integrated Control and Safety System (ICSS) is composed of distributed control system (DCS), emergency shutdown system (ESD) and Fire & Gas system that will monitor, control and ensure the safety operations for the project units. The DCS and ESD will interface to the plant equipment/instruments by hard-wired IO, through marshalling cabinets located in the control room. The DCS will also interface to the packages via serial links. F&G cabinets will interface to dedicated fire and gas detection system.







The Client will provide the Materials Requisitions (MRQ’s) for the above-mentioned Lots as it’s part of tender doc’s and will be provided at stage of Inviting prequalified applicants to Tender – Two Stage Goods and related services.



Prequalification and tendering for contracts to be financed with the proceeds of a loan from the Bank is open to firms and joint ventures of firms from any country.



Prequalificatio

Documents

 Tender Notice